3000X6000mm Electric Heating Glass Autoclave for Lamination Line Plant

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: SN-BGF3060
• Automatic Production Line: Assembly, Laminated Glass Line
• Production Scope: Product Line
• Flexible Production: Concurrent Engineering
• Certification: ISO, CE, ASME/PED
• Automation: Automation
• Size: 3000X6000mm
• Material: Q345r Carbon Steel
• Max. Glass Size: 2650X6000mm
• Design Pressure: 1.5 MPa (15bar)
• Design Temperature: 160 ºC
• Heating Mode: Electric/Natural Gas/Thermal Oil
• Control Mode: PLC+Him/PC
• Control Software: Tpc(Thermal Processing Control )
• Working Medium: Compressed Air
• Voltage: 380/400/415/440/600VAC
• Transport Package: Standard Seaworthy Package
• Specification: SN-BGF3060
• Trademark: SINOMAC or OEM
• Origin: Changzhou, Jiangsu, China
• HS Code: 84752919
• Production Capacity: 200 Sets/Year

Product Description

Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult.

1. Usage of SINOMAC Glass Autoclave

In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.


2. General Features

The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments are monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control) software which is based on PLC control system to ensure the full automation operation.

3. Quick Opening Door

The door opening and locking system of SINOMAC glass aut- ave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.



4. Insulation System

- Insulation: inner insulation
- Insulation material: ceramic fiber
- Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm
- Insulation thickness: 80mm



5. Floor Supports and Rails

- Rail loading: 20,000kg, Increased loading can be offered optionally.
- Rail type: Unequal angle steel
- Floor loading: 400kg, Increased loading can be offered optionally.
- Form of floor supports: Mild Steel Checkered Plate

6. Heating System

- The heating system consists of the main heating zone and auxiliary heating zone, the heating element located in the rear and sides of the wind duct to ensure uniformity of temperature during the heating process.
- Electric heating via inconel tubular heaters

7. Cooling System (heating exchange)

- The main heating exchanger is made of Aluminum finned tube, which located in the rear of the autoclave.
- The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

8. Forced Convection System

- Parameters of circulating fan
  Power: 22 KW,
  Connecting format: Direct-connected,
  Rated rotate speed: 960 r/min(400V/50HZ),
  Fan wheel: 7# centrifugal impeller,
  Wind pressure: 1100Pa,
  Flowrate: 14400M³/h.
- Shaft sealing
  Mechanical seal, silicon carbide - graphite materials as static and dynamic ring seal, bearings with high-temperature series.

9. Temperature Monitoring Components

- Air temperature thermocouples: 3, PT100, including HMI monitoring, data-acquisition, and control
- Hi-limit thermocouple: 1, PT100, including HMI monitoring/control.

10. Vacuum System

    Vacuum source ports: 6 total

11. Control System

- Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed TPC (Thermal Processing Control )software.
- It can insert or save the production technique process, display the pressure and temperature curve anytime; And its paperless record function can realize record, save and check of technique curve and process parameters.
- Advanced TPC control software makes the controlling technique during the process of temperature waiting for pressure, pressure waiting for temperature possible to ensure the simultaneous effect of temperature and pressure according to the settled technique curve, and it also has over-temperature and overpressure alarm and various safety protection functions.
- Customer can operate register, login and typing in product information, and realize intranet or remote control.
- It can realize data output, printing, analyzing requirements to improve product quality.



12. Foundation and Installation



13. Autoclave Specification
 

MODEL#SN-BGF3060 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No.	Description	Unit	Specifications and Parameters
1	Inner Diameter	mm	3000
2	Working Length	mm	6000
3	Max. Glass  Size	mm	2650X6000
4	Autoclave Track Distance	mm	1000
5	Track Height	mm	480
6	Design Pressure	Mpa	1.5
7	Design Temperature	ºC	160
8	Working Pressure	Mpa	1.3
9	Working Temperature	ºC	150
10	Safety Valve Exhaust	Mpa	1.4
11	Working Medium	---	Compressed Air
12	Heating Mode	---	Electric(Convection+Radiation  )
17	Heater	---	Inconel Tubular Heaters
18	Heating Power	KW	198
19	Circulating Fan Motor Power	KW	22
20	Thermocouple type	---	K or PT100
21	Air Temperature Thermocouples	Piece	3
23	Pressure Transducer	Piece	1
24	Vaccum Lines	Piece	6
25	Control Mode	---	PLC+PC
26	Control Software	---	Thermal Processing Control (TPC)
23	Insulation	---	Internal
24	Supporting Air Tank	M³	3
25	Working Environment Temperature	ºC	Min. -20ºC, max.+45ºC
26	Working Environment Humidity	---	< 60%
27	Power Supply	---	220/380VAC, 3P+N+PE, 50/60Hz
28	Weight	KG	21490

 

14. Professional Workshop



From the SINOMAC team, with 15 years of experience.