• 3350X5000mm ASME Approved Electric Heating Glass Autoclave
  • 3350X5000mm ASME Approved Electric Heating Glass Autoclave
  • 3350X5000mm ASME Approved Electric Heating Glass Autoclave
  • 3350X5000mm ASME Approved Electric Heating Glass Autoclave
  • 3350X5000mm ASME Approved Electric Heating Glass Autoclave
  • 3350X5000mm ASME Approved Electric Heating Glass Autoclave

3350X5000mm ASME Approved Electric Heating Glass Autoclave

Function: Heat Pressure Vessel, Reaction Pressure Vessel
Application: Laminated Glass Production
Material: Carbon Steel
Pressure: 0.1MPa≤p<1.6MPa
Storage Medium: Compressed Air
Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
Customization:

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Basic Info.

Model NO.
SN-BGF3350
Condition
New
Size
3350X5000mm
Design Pressure
1.5 MPa (15 Bars)
Design Temperature
160 ºC
Max. Glass Size
3000X5000mm
Control Mode
PLC+Him /PC
Control Software
Tpc (Thermal Processing Control)
Working Medium
Compressed Air
Heating Mode
Electric/Natural Gas/Thermal Oil
Voltage
380/400/415/440/480/600VAC
Heating Power
252 Kw
Transport Package
Standard Package
Specification
SN-BGF3350
Trademark
SINOMAC or OEM
Origin
Changzhou, Jiangsu, China
HS Code
84752919
Production Capacity
200 Sets/Year

Product Description

Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult.

1. Usage of SINOMAC Glass Autoclave

In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.
 

2. General Features and Working Curve

The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control)software which is based on PLC control system to ensure the full automatic operation.

3350X5000mm ASME Approved Electric Heating Glass Autoclave


3. Technical Description

3.1  Pressure vessel

3.2.1  Manufacture standard
   Pressure vessel with quick-opening door,
  
Manufacturing is according to ASME SEC VIII Div.1 with ASME "U" Code. 
   Or manufacturing is according to PED 97/23/EC Standard with CE certificate.


3.2.2  Certification and compliance
   The autoclave is 100% GUARANTEED to meet and exceed the local and national government
   regulations. As such, documentation will be provided as follows - but not limited to - by the Seller
   to ensure the autoclave is fit for professionally use:
  • Pressure Vessel Certificate,
  • SILO (LOCAL) approval and certification,
  • Calculation Sheet - Proof of the manufacturers calculations,
  • NDT Inspection Certificate,
  • Certificate of Set Pressure - relief value testing.
  • Welding record certificate,
  • Hydrostatic testing report,
  • Certificate of Quality
3.2 Quick opening door
  • - The whole system consists of three parts: A pair of gear flange, driven devices and seal ring.
    - Hydraulically operated door opening and closing.
    - The seal ring is made of silicon rubber.

    3350X5000mm ASME Approved Electric Heating Glass Autoclave
3.3 Insulation system
  - Insulation: Inner insulation
  - Insulation material: Aluminium silicate+ rock wool
  - Internal sheet metal: Stainless steel, 0.8 mm
  - Insulation thickness: 80mm

3350X5000mm ASME Approved Electric Heating Glass Autoclave

3.4 Floor supports and rails
- Rail loading: 20,000kg, Increased loading can be offered optionally.
- Rail type: Unequal angle steel
- Floor loading: 500kg, Increased loading can be offered optionally.
- Form of floor supports: Mild Steel Checkered Plate

3.5 Heating system
- The heating system consists of the main heating zone and auxiliary heating zone, the heating element located in the rear and sides of the wind duct to ensure uniformity of temperature during the heating process.
- Electric heating via inconel tubular heaters

3.6 Cooling system (heating exchange)
- The main heating exchanger is made of Aluminum finned tube, which located in the rear of the autoclave.
- The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

3.7 Forced convection system
- Parameters of circulating fan
  Power: 22 KW,
  Connecting format: Direct-connected,
  Rated rotate speed: 960 r/min(400V/50HZ),
  Fan wheel: 7# centrifugal impeller,
  Wind pressure: 1100Pa,
  Flowrate: 14400M3/h.
- Shaft sealing
  Mechanical seal, silicon carbide - graphite materials as static and dynamic ring seal, bearings with high-temperature series.

3.8 Temperature monitoring components
- Air temperature thermocouples: 3, PT100, including HMI monitoring, data-acquisition, and control
- Hi-limit thermocouple: 1, PT100, including HMI monitoring/control.

3.9 Vacuum system
    Vacuum source ports: 6 total

3.10 Control System
- Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed TPC (Thermal Processing Control )software.
- It can insert or save the production technique process, display the pressure and temperature curve anytime; And its paperless record function can realize record, save and check of technique curve and process parameters.
- Advanced TPC control software makes the controlling technique during the process of temperature waiting for pressure, pressure waiting for temperature possible to ensure the simultaneous effect of temperature and pressure according to the settled technique curve, and it also has over-temperature and overpressure alarm and various safety protection functions.
- Customer can operate register, login and typing in product information, and realize intranet or remote control.
- It can realize data output, printing, analyzing requirements to improve product quality.

3350X5000mm ASME Approved Electric Heating Glass Autoclave


4. Foundation and Installation

3350X5000mm ASME Approved Electric Heating Glass Autoclave

5. Autoclave Specification

 
MODEL#SN-BGF3350 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No. Description Unit Specifications and Parameters
1 Inner Diameter mm 3350
2 Working Length mm 5000
3 Max. Glass  Size mm 3000X5000
4 Autoclave Track Distance mm 1000
5 Track Height mm 480
6 Design Pressure Mpa 1.5
7 Design Temperature ºC 160
8 Working Pressure Mpa 1.3
9 Working Temperature ºC 150
10 Safety Valve Exhaust Mpa 1.4
11 Working Medium --- Compressed Air
12 Heating Mode --- Electric(Convection+Radiation)
17 Heater --- Inconel Tubular Heaters
18 Heating Power KW 252
19 Circulating Fan Motor Power KW 22
20 Thermocouple type --- K or PT100
21 Air Temperature Thermocouples Piece 3
23 Pressure Transducer Piece 1
24 Vaccum Lines Piece 6
25 Control Mode --- PLC+PC
26 Control Software --- Thermal Processing Control (TPC)
23 Insulation --- Internal
24 Supporting Air Tank 5
25 Working Environment Temperature ºC Min. -20ºC, max.+45ºC
26 Working Environment Humidity --- < 60%
27 Power Supply --- 220/380VAC, 3P+N+PE, 50/60Hz
 
 
6. Professional Workshop

3350X5000mm ASME Approved Electric Heating Glass Autoclave

From the SINOMAC team, with 15 years of experience. 

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Gold Member Since 2014

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Manufacturer/Factory & Trading Company
Year of Establishment
2013-01-17
Plant Area
3600 square meters