3000X6000mm Safety Laminated Glass Autoclave with Full Automation

Product Details
Customization: Available
Warranty: 1 Year
Function: Heat Pressure Vessel
Manufacturer/Factory & Trading Company
Gold Member Since 2014

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Year of Establishment
2013-01-17
Plant Area
3600 square meters
  • 3000X6000mm Safety Laminated Glass Autoclave with Full Automation
  • 3000X6000mm Safety Laminated Glass Autoclave with Full Automation
  • 3000X6000mm Safety Laminated Glass Autoclave with Full Automation
  • 3000X6000mm Safety Laminated Glass Autoclave with Full Automation
  • 3000X6000mm Safety Laminated Glass Autoclave with Full Automation
  • 3000X6000mm Safety Laminated Glass Autoclave with Full Automation
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Basic Info.

Model NO.
SN-BGF3060
Application
Laminated Glass
Material
Carbon Steel
Pressure
0.1MPa≤p<1.6MPa
Storage Medium
Compressed Air
Pressure Level
Low Pressure (0.1MPa≤p<1.6MPa)
Condition
New
Size
3000X6000mm
Design Pressure
1.5 MPa
Design Temperature
160 ºC
Door Mode
Hydraulic Opening
Max. Glass Size
2650X6000mm
Control Mode
PLC+Him/PC
Control Software
Tpc (Thermal Processing Control)
Working Medium
Compressed Air
Heating Mode
Electric/Natural Gas/Thermal Oil
Voltage
380/400/415/440/480/600VAC
Weight
21490
Transport Package
Standard Package
Specification
SN-BGF3060
Trademark
SINOMAC or OEM
Origin
Changzhou, Jangsu, China
HS Code
84752919
Production Capacity
200 Sets/Year

Product Description

Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worthy of your choice. Welcome to vist and consult. 

1. Usage of SINOMAC Glass Autoclave

In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.

3000X6000mm Safety Laminated Glass Autoclave with Full Automation

2. General Features

The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments are monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control) software which is based on PLC control system to ensure the full automation operation.


3. Pressure Vessel

3.1 Manufacture Standard
Pressure vessel with quick-opening door, can be certified to:
  • CHINESE STANDARD, GB150-2011
  • AMERICAN STANDARD ASME SEC VIII DIV.1 with ASME Certificate
  • EUROPEAN STANDARD PED 97/23/EC with CE certificate.

3.2 Pressure Vessel Certification and Compliance
The autoclave is 100% GUARANTEED to meet and exceed the local and national government regulations. As such, documentation will be provided as follows - but not limited to - by the Seller to ensure the autoclave is fit for professionally use:
  • Pressure Vessel Certificate,
  • SILO (LOCAL) approval and certification,
  • Calculation Sheet - Proof of the manufacturers calculations,
  • NDT Inspection Certificate,
  • Certificate of Set Pressure - relief value testing.
  • Welding record certificate,
  • Hydrostatic testing report,
  • Certificate of Quality.

4. Quick Opening Door

The door opening and locking system of SINOMAC glass aut- ave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.

3000X6000mm Safety Laminated Glass Autoclave with Full Automation


5. Heating Insulation System

- Insulation: inner insulation
- Insulation material: ceramic fiber
- Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm
- Insulation thickness: 80mm

3000X6000mm Safety Laminated Glass Autoclave with Full Automation


6. Heating System

The heating system consists of main heating zone and auxiliary heating zone.
Electric heating via inconel tubular heaters inside.


7. Pressure Components

- Inlet and exhaust valve,3-piece ball valve.
- Manual exhaust valve,3-piece ball valve.
- Pressure transducer: 1


8. Cooling System

- The main heating exchanger is made of Aluminum finned tube.
- The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.


9. Strong Hot Air Convection System

- Advanced mechanical sealing mode is applied to the seals of main axle, and Silicon Carbide---Graphite, is taken as the material of the seals ring.
- Both sides in the autoclave will be installed with separating air channels, along whose extending parts deflector devices will be installed.


10. Vacuum System

During the treatment of curved stratified glass in the heating and pressurization phases, the material is protected by suitable bags and kept inside them in vacuum conditions, to favour the outlet of eventual air bubbles trapped among the layers of glass and PVB.

11. Control System

Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed CPC (Composited Processing Control )software.

3000X6000mm Safety Laminated Glass Autoclave with Full Automation


12. Safety Systems

Safety Interlock device will be install onto each autoclave, and relevant safety interlock procedure will be applied to the whole working procedure. Through the safety interlock system, the autoclave can not be opened when pressure in the autoclave higher than air pressure; it will auto-alarm when facing over-temperature or over-pressure; auto drop the temperature when over temperature, and auto-release when over pressure, which will guarantee the safe operation to the uttermost.

13. Application Advantages
 
1. Human cost The whole making process is highly automatic; operation is very easy
2. Power consumption Electrothermal conversion rate of our nicochrome fin heating tube is more than 95% and the working life can reach 15,000 hours.
3. Stable performance High-quality shaft seal can make sure stable performance and long working hours.  
4. High product rate Special designed heating tubes and forced air circulation can guarantee stable and uniform temperature and pressure
5. Repair and maintenance Hydraulic cylinder drive door is automatic and perform-stable.

14. Autoclave Specification
 
MODEL# SN-GBF2840 GLASS AUTOCLAVE_TECHNICAL PARAMETER 
No. Description Unit Specifications and Parameters
1 Inner diameter mm 3000
2 Working length mm 6000
3 Max. glass size mm 2650X6000
4 Autoclave track distance mm 900
5 Track height mm 480
6 Design pressure Mpa 1.5
7 Design temperature ºC 160
8 Working pressure Mpa 1.3
9 Working temperature ºC 150
10 Safety valve exhaust Mpa 1.4
11 Working medium --- Compressed Air
12 Heating mode ---  Electric (Convection+Radiation)
13 Heater ---  Inconel tubular heaters
14 Heating power KW 198
15 Circulating fan motor power KW 22
16 Thermocouple type --- K or PT100
17 Air temperature thermocouples Piece 3
18 Pressure transducer Piece 1
19 Vaccum lines Piece 6
20 Control mode --- PLC+HIM
21 Control software --- Thermal Processing Control (TPC)
22 Insulation --- Internal
23 Supporting air tank 3
24 Working environment temperature ºC Min. -20ºC, max +45ºC
25 Working environment humidity --- < 60%
26 Power supply --- 220/380VAC, 3P+N+PE, 50/60Hz
27 Weight KG 21490

15. Foundation and Installation


3000X6000mm Safety Laminated Glass Autoclave with Full Automation

16. Professional Workshop

3000X6000mm Safety Laminated Glass Autoclave with Full Automation

From the SINOMAC team, with 15 years of experience. 

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