• 2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)
  • 2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)
  • 2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)
  • 2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)
  • 2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)
  • 2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)

2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)

Usage: Composite Material
Effective Diameter: 2500mm
Working Length: 6000mm
Design Pressure: 1.2MPa (12bars)
Design Temperature: 250 ºC
Heating Mode: Electric/Natural Gas/Thermal Oil
Customization:

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Basic Info.

Model NO.
SN-CGF2560
Control Mode
PLC+Him/PC
Control Software
Tpc(Thermal Processing Control )
Working Medium
Compressed Air or Nitrogen
Voltage
380/400/415/440/600VAC
Transport Package
Standard Seaworthy Package
Specification
SN-CGF2560
Trademark
SINOMAC or OEM
Origin
Changzhou, Jiangsu, China
Production Capacity
250 Sets/Year

Product Description

1. Applications of SINOMAC Composite Autoclave

The composite autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites. The quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization. The reliability and the precision of the cycles which can be obtained with our autoclaves, allowing to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automobile, electronics, weapon, traffic, sports equipment and new type of energy, etc.

2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)

2. TPC (Thermal Processing Control) Software

SINOMAC composite autoclave is equipped with advanced Thermal Processing Control (TPC) system. TPC is a PC-based control solution designed specifically for composite curing in autoclaves. It is developed on the basis of the advanced control systems that come from excellent domestic and overseas manufacturers. It is preferred control system for the most customers. The system has the login of user permissions, parts sensor selection, curing process curve setting, calling, saving and printing, automatic and manual operation, real-time data monitoring, recording, storage and printing, system status monitoring, event alarm, quality analysis,etc.

2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)

3. Technical Advantages Of SINOMAC Composite Autoclave

3.1 No annular duct

Conventional autoclaves have an annular duct that is used to transfer air from the rear of the autoclave to the front. This air duct requires a larger pressure vessel and increase some extra ducting sheet metal .These factors will cause the high energy consumption on heating and cooling, increasing the use cost of customer's. SINOMAC composite autoclave does not require an annular air-duct and instead utilizes the floor as the forward air delivery system. It has a Sieve-Ventilation slots system in the rear and front of the autoclave. This unique design feature reduces the pressure vessel diameter by 100-150mm when compared to a conventional autoclave. This reduction in size and the elimination of the inner air duct reduces operating heating costs, pressurization costs, and equipment price.


3.2 Unique heating and cooling systems under the floor

In conventional autoclaves, the heater and cooling exchanger typically mounted at the rear of the autoclave. This rear-mounted approach requires the autoclave pressure vessel to be up to 1.5m longer to accommodate the components and the transition ducting at least.SINOMAC composite autoclave on the other hand incorporates floor-mounted heaters and cooling exchangers and therefore eliminates the need for the additional vessel length. This feature allows the SINOMAC autoclave's vessel to be much shorter than the vessel used for a conventional autoclave. This positively impacts operational costs by reducing the amount of heating required and the amount of pressurization gas used for a standard cycle.

3.3 Advantage of Sieve-Ventilation slots system

SINOMAC composite autoclave utilizes Sieve-Ventilation slot panels to straighten and balance air flow in the autoclave.
Sieve-Ventilation slots are full-area, flow adjusting panels that facilitate the balancing and straightening of the air flow at the front and rear of the autoclave prior to entering/exiting the working volume. Unlike conventional autoclaves, an composite autoclave with Sieve-Ventilation slot technology has no dead-spots and therefore provide near 100% useable volume for your parts. The overall result is unequalled temperature uniformity down the entire length of the autoclave and uniform heating and cooling of your valuable part load.


3.4 Advanced structure of door sealing ring

Using ceramic fiber channel segregation, and a special cooling system.

3.5 Fully sealed circular motor fan

Fully sealed special motor, bearings with SKF high-temperature series. The structure is easy to maintenance and, no oil leakage, no air leakage.


2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)

4. Autoclave Specification

 
MODEL# SN-CGF2560 COMPOSITE AUTOCLAVE_TECHNICAL PARAMETER
No. Description Unit Specifications and Parameters
1 Effective Working Diameter mm 2500
2 Effective Working Length mm 6000
3 Autoclave Track Distance mm 1580
4 Track Height (from floor to track plane) mm 945
5 Design Pressure Mpa 1.2
6 Max. Working Pressure Mpa 1.05
7 Max. Pressurization Rate (average) bar/min 0.6
8 Max. Depressurization Rate (average) bar/min 0.6
9 Safety Valve Exhaust Mpa 1.15
10 Design Temperature ºC 250
11 Max. Working Temperature ºC 230
12 Max. Heating Rate(Air average) ºC/min 4.5
13 Max. Cooling Rate (Air average) ºC/min 4.5
14 Thermal Load during Test Kg 3500kg steel
15 Temperature Uniformity at Steady State ºC ±3
16 External Shell Temperature at max. Temperature ºC <60
17 Quick Openning Door Mode --- hydraulic
18 Working Medium --- Compressed Air
19 Heating Mode --- Electric (Convection+Radiation)
20 Heater --- Inconel Tubular Heaters
21 Heating Power KW 324
22 Quantity of Circulating Fan Motor Set 1
23 Power of Circulating Fan Motor KW 37
24 Thermocouple Type --- Type K or J  
25 Air Temperature Thermocouples Piece 1
26 Part Temperature Thermocouples Piece 20
27 Quantity of Pressure Transducer Piece 1
28 Vaccum Lines Piece 10
29 Quantity of Vacuum Probe Piece 10
30 PLC-controlled Valves on each Vacuum Line --- Vacuum and Vent
31 Min. Vacuum Pressure Mpa -0.08
32 Standard Control Mode --- PLC+PC
33 Control Software --- Thermal Processing Control (TPC)
34 Insulation Type --- Internal
35 Insulation Material mm Ceramic fiber
36 Insulation Thickness --- 100
37 Insulation Sheet Metal ºC Stainless Steel or Aluminized  Steel
38 Working Environment Temperature --- Min.-20ºC, max.+45ºC
39 Working Environment Humidity --- <60%
40 Power Supply --- 220/380VAC, 3P+N+PE, 50/60Hz
41 Weight Kg 20850

5. Professional Workshop

2500X6000mm CE Approved Forced Convectional Carbon Fiber Autoclave (SN-CGF2560)

From the SINOMAC Team, with 15 years of experience.

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Gold Member Since 2014

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Manufacturer/Factory & Trading Company
Year of Establishment
2013-01-17
Plant Area
3600 square meters