2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)

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Customization: Available
After-sales Service: 2 Years
Warranty: 2 Years
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Year of Establishment
2013-01-17
Plant Area
3600 square meters
  • 2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)
  • 2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)
  • 2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)
  • 2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)
  • 2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)
  • 2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)
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Basic Info.

Model NO.
SN-BGF2550
Size
2500X5000mm
Designed Pressure
1.5 MPa (15bars)
Working Media
Compressed Air
Designed Temperature
160 ºC
Control Mode
PLC+Him/PC
Control Software
Tpc(Thermal Processing Control )
Heating Mode
Electric/ Steam/ Thermal Oil
Material
Q345r Carbon Steel
Max. Glass Size
2200X5000mm
Voltage
380/400/415/440/600VAC
Transport Package
Standard Package
Specification
SN-BGF2550
Trademark
SINOMAC or OEM
Origin
Changzhou, China
HS Code
84752919
Production Capacity
280 Sets/Year

Packaging & Delivery

Package Size
650.00cm * 320.00cm * 350.00cm
Package Gross Weight
18000.000kg

Product Description

Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult.

Usage of SINOMAC Glass Autoclave
In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.
 
General Features and Working Curve
The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control)software which is based on PLC control system to ensure the full automatic operation.

2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)

Technical Description

1. Quick opening door
The door opening and locking system of SINOMAC autoclave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.

2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)

2. Heating insulation system  
Insulation: inner insulation
Insulation material: ceramic fiber
Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm
Insulation thickness: 80mm.

2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)

3. Heating system
The heating system consists of main heating zone and auxiliary heating zone.
Electric heating via inconel tubular heaters inside.

4. Pressure components
·Inlet and exhaust valve,3-piece ball valve.
·Manual exhaust valve,3-piece ball valve.
·Pressure transducer: 1

5. Cooling system and process
·The main heating exchanger is made of Aluminum finned tube.
·The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)

6. Strong hot air convection system
·Advanced mechanical sealing mode is applied to the seals of main axle, and Silicon Carbide---Graphite, is taken as the material of the seals ring.
·Both sides in the autoclave will be installed with separating air channels, along whose extending parts deflector devices will be installed.

7. Vacuum system
During the treatment of curved stratified glass in the heating and pressurization phases, the material is protected by suitable bags and kept inside them in vacuum conditions, to favour the outlet of eventual air bubbles trapped among the layers of glass and PVB.

8. Control system
SINOMAC Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed CPC (Composited Processing Control) software.

2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)

9. Safety systems
SINOMAC Safety Interlock device will be install onto each autoclave, and relevant safety interlock procedure will be applied to the whole working procedure. Through the safety interlock system, the autoclave can not be opened when pressure in the autoclave higher than air pressure; it will auto-alarm when facing over-temperature or over-pressure; auto drop the temperature when over temperature, and auto-release when over pressure, which will guarantee the safe operation to the uttermost.

Application Advantages
 
1. Human cost The whole making process is highly automatic; operation is very easy
2. Power consumption Electrothermal conversion rate of our nicochrome fin heating tube is more than 95% and the working life can reach 15,000 hours.
3. Stable performance High-quality shaft seal can make sure stable performance and long working hours.  
4. High product rate Special designed heating tubes and forced air circulation can guarantee stable and uniform temperature and pressure
5. Repair and maintenance Hydraulic cylinder drive door is automatic and perform-stable.

Autoclave Specification
 
MODEL# SN-BGF2550 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No. Description Unit Specifications and Parameters
1 Inner diameter mm 2500
2 Working length mm 5000
3 Max. glass size mm 2200X5000
4 Autoclave track distance mm 900
5 Track height mm 450
6 Design pressure Mpa 1.5
7 Design temperature ºC 160
8 Working pressure Mpa 1.3
9 Working temperature ºC 150
10 Safety valve exhaust Mpa 1.4
11 Working medium --- Compressed air
12 Heating mode --- Electric(Convection+Radiation )
13 Heater --- Inconel tubular heaters
14 Heating power KW 135
15 Circulating fan motor power KW 18.5
16 Thermocouple type --- K or PT100
17 Air temperature thermocouples Piece 3
18 Pressure transducer Piece 1
19 Vaccum lines Piece 6
20 Control mode --- PLC+PC
21 Control software --- Thermal Procession Control (TPC)
22 Insulation --- Internal
23 Supporting air tank 3
24 Working environment temperature ºC Min. -20ºC, max. +45ºC
25 Working environment humidity --- < 60%
26 Power supply --- 220/380VAC, 3P+N+PE, 50/60Hz
27 Weight KG 14360
 
Professional Workshop

2500X5000mm Laminated Glass Autoclave with ASME Certificate (SN-BGF2550)

 
From the SINOMAC team, with 15 years of experience.

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