2000X4000mm Electric Heating Autoclave for Curing Composite Material (SN-CGF2040)

• Customization: Available
• Usage: Composite Material
• Effective Diameter: 2000mm
• Model NO.: SN-CGF2040
• Working Length: 4000mm
• Design Pressure: 1.2MPa (12 Bars)
• Design Temperature: 250 ºC
• Heating Mode: Electric/Natural Gas/Thermal Oil
• Control Mode: PLC+Him/PC
• Control Software: Tpc(Thermal Processing Control )
• Working Medium: Compressed Air or Nitrogen
• Voltage: 380/400/415/440/600VAC
• Transport Package: Standard Package
• Specification: SN-CGF2040
• Trademark: SINOMAC or OEM
• Origin: Changzhou, Jiangsu, China
• Production Capacity: 200 Sets/Year

Product Description

Applications of SINOMAC Composite Autoclave
The composite autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites. The quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization. The reliability and the precision of the cycles which can be obtained with our autoclaves, allowing to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automobile, electronics, weapon, traffic, sports equipment and new type of energy, etc.



TPC (Thermal Processing Control) Software
SINOMAC composite autoclave is equipped with advanced Thermal Processing Control (TPC) system. TPC is a PC-based control solution designed specifically for composite curing in autoclaves. It is developed on the basis of the advanced control systems that come from excellent domestic and overseas manufacturers. It is preferred control system for the most customers. The system has the login of user permissions, parts sensor selection, curing process curve setting, calling, saving and printing, automatic and manual operation, real-time data monitoring, recording, storage and printing, system status monitoring, event alarm, quality analysis,etc.



Technical Advantages Of SINOMAC Composite Autoclave

1. No annular duct
Conventional autoclaves have an annular duct that is used to transfer air from the rear of the autoclave to the front. This air duct requires a larger pressure vessel and increase some extra ducting sheet metal .These factors will cause the high energy consumption on heating and cooling, increasing the use cost of customer's. SINOMAC composite autoclave does not require an annular air-duct and instead utilizes the floor as the forward air delivery system. It has a Sieve-Ventilation slots system in the rear and front of the autoclave. This unique design feature reduces the pressure vessel diameter by 100-150mm when compared to a conventional autoclave. This reduction in size and the elimination of the inner air duct reduces operating heating costs, pressurization costs, and equipment price.

2. Unique heating and cooling systems under the floor
In conventional autoclaves, the heater and cooling exchanger typically mounted at the rear of the autoclave. This rear-mounted approach requires the autoclave pressure vessel to be up to 1.5m longer to accommodate the components and the transition ducting at least.SINOMAC composite autoclave on the other hand incorporates floor-mounted heaters and cooling exchangers and therefore eliminates the need for the additional vessel length. This feature allows the SINOMAC autoclave's vessel to be much shorter than the vessel used for a conventional autoclave. This positively impacts operational costs by reducing the amount of heating required and the amount of pressurization gas used for a standard cycle.

3. Advantage of Sieve-Ventilation slots system
SINOMAC composite autoclave utilizes Sieve-Ventilation slot panels to straighten and balance air flow in the autoclave.
Sieve-Ventilation slots are full-area, flow adjusting panels that facilitate the balancing and straightening of the air flow at the front and rear of the autoclave prior to entering/exiting the working volume. Unlike conventional autoclaves, an composite autoclave with Sieve-Ventilation slot technology has no dead-spots and therefore provide near 100% useable volume for your parts. The overall result is unequalled temperature uniformity down the entire length of the autoclave and uniform heating and cooling of your valuable part load.

4. Advanced structure of door sealing ring
Using ceramic fiber channel segregation, and a special cooling system.

5. Fully sealed circular motor fan
Fully sealed special motor, bearings with SKF high-temperature series. The structure is easy to maintenance and, no oil leakage, no air leakage.



Specification
 

MODEL#SN-CGF2060 COMPOSITE AUTOCLAVE_TECHNICAL PARAMETER
No.	Description	Unit	Specifications and Parameters
1	Effective Working Diameter	mm	2000
2	Effective Working Length	mm	4000
3	Autoclave Track Distance	mm	1150
4	Track height (from floor to track plane)	mm	850
5	Design Pressure	Mpa	1.2
6	Max. Working Pressure	Mpa	1.05
7	Max. Pressurization Rate (average)	bar/min	0.6
8	Max. Depressurization Rate (average)	bar/min	0.6
9	Safety valve exhaust	Mpa	1.15
10	Design Temperature	ºC	250
11	Max. Working Temperature	ºC	230
12	Max. Heating Rate(Air average)	ºC/min	4.5
13	Max. Cooling Rate (Air average)	ºC/min	4.5
14	Thermal load during test	Kg	1200kg steel
15	Temperature uniformity at steady state	ºC	±2.5
16	External shell temperature at max. temperature	ºC	<60
17	Quick openning Door Mode	----	Hydraulic
18	Working Medium	----	Compressed air
19	Heating Mode	----	Electric(Convection+Radiation)
20	Heater	----	Inconel tubular heaters
21	Heating Power	KW	136
22	Quantity of Circulating Fan Motor	Set	1
23	Power of Circulating Fan Motor	KW	22
24	Thermocouple type	----	Type K or J
25	Air Temperature Thermocouples	Piece	1
26	Part Temperature Thermocouples	Piece	12
27	Quantity of Pressure Transducer	Piece	1
28	Vaccum Lines	Piece	6
29	Quantity of Vacuum Probe	Piece	6
30	PLC-controlled valves on each vacuum line	---	Vacuum and Vent
31	Min. Vacuum Pressure	Mpa	-0.08
32	Standard Control Mode	---	PLC+PC
33	Control Software	---	Thermal Processing Control (TPC)
34	Insulation Type	---	Internal
35	Insulation Material	---	Ceramic fiber
36	Insulation Thickness	mm	100
37	Insulation Sheet metal	---	Stainless Steel or Aluminized Steel
38	Working environment temperature	ºC	Min. -20ºC, max +45ºC
39	Working environment humidity	---	<60%
40	Power supply	---	220/380VAC, 3P+N+PE, 50/60Hz
41	Weight	Kg	12020

Workshop



From the SINOMAC Team, with 15 years of experience.