Gold Member Since 2014
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Changzhou Sinomac Machinery Technology Co., Ltd.

Laminated Glass Production Line, Full Automation Glass Production Line, Semi Automatic Glass Production Line manufacturer / supplier in China, offering Engineers Available to Service Manual Glass Laminating Line (SN-JCX2250M), 1500X7500mm Ce Approved Resin Matrix Curing Autoclave (SN-CGF1575), 1500X6000mm ASME Approved Carbon Fiber Curing Autoclave (SN-CGF1560) and so on.

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Supplier Homepage Product Laminated Glass Production Line Engineers Available to Service Manual Glass Laminating Line (SN-JCX2250M)

Engineers Available to Service Manual Glass Laminating Line (SN-JCX2250M)

FOB Price: US $60,000-70,000 / Piece
Min. Order: 1 Piece
Min. Order FOB Price
1 Piece US $60,000-70,000/ Piece
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Port: Shanghai, China
Production Capacity: 100 Sets/Year
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: SN-JCX2250M
  • Certification: CE, ISO, FDA, UL, UR, PCI, PDA
  • Control System: PLC
  • Glass Edging Machine Type: Glass Multi-Stage Edging Machine
  • Condition: New
  • Max. Glass Size: 2500X6000mm
  • Glass Thickness: 6-80mm
  • Transport Package: Standard Seaworthy Package
  • Origin: Changzhou, China
  • Type: Glass Laminating Machine
  • Structure: Horizontal
  • Glass Washing Machine Type: Horizontal Glass Washing Machine
  • Grinding Head Number: 20
  • Heating Mode: Electric Heating
  • Min. Glass Size: 420X300mm
  • Trademark: SINOMAC or OEM
  • Specification: SN-JCX2250M
  • HS Code: 84752919
Product Description
Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult us.

Engineers Available to Service Manual Glass Laminating Line (SN-JCX2250M)


1. Basic Technical Data
1. 1 Production performance
  • Max glass size:   2200mm×5000mm
  • Min glass size:    420mmX300mm
  • Product thickness:  6mm ~ 80mm
  • Glass thickness:   2.8~19mm
1.2 Production capacity
  • Working cycle of autoclave:     3.5-4 hours ,2cycles/8h
  • Loading capacity of autoclave: 400sqm.( 2000X2000mm,4G+0.38PVB+4G) 
  • Speed of lamination line:        average 3 min/piece
  • Production capacity: about 400sqm/day (GLASS SIZE:2000X2000mm,4G+0.38PVB+4G)
1.3 Electric power
  • Total power supply: 220/440VAC, 3P+N+PE, 60Hz, >= 370KVA   
  • Including: lamination line: 300KVA, compressor system: 50KVA       

1.4 Water and Air

  • Water supply:    max. 0.6m3/min, pressure>= 3kgf/m2 (water pool capacity min. 20cbm)
  • Compressed air:  0.5 ~ 0.8MPa, flow: 6m3/min                         
2. Main Equipment List

2.1 YD-QXJ25 Washing and drying machine
2.2 YD-HP2540M Spreading (laminator) machine, including :
      - Lay-up position conveyor
      - Laminating machine 
      - PVB spreader 
2.3 YD-CYJ25 Pre-pressing and pre-heating machine 
2.4 SN-GYF 2550 Glass autoclave


3. Working Process

3.1 For flat laminated glass (PVB film)
Loading by hand → Washing → Assemble by hand → Pre-heating and pressing →unloading by hand→ High pressing into autoclave→ final product

3.2 For bent laminated glass (PVB film)
Washing → Assemble by hand → Vacuum in autoclave→ High pressing in autoclave→ final product


4. General Features

4.1 Control System of Full Line
The whole line adopts PLC centralized control, HIM display and monitoring. A multi-level security protection, closed-loop feedback, timely according to the actual working condition, automatic regulation paragraphs speed. The overall design reasonable, beautiful, easy operation, components choose excellent.

4.2 Washing and Drying Machine
It equips with high quality washing brush which can wash coated glass and low-e glass. The glass has no black spot after washing. The thickness of the glass is available from 3mm to 40mm. The top frame can be lift by 450mm for convenient maintenance.

4.3 Spreading (Laminator) Machine
The PVB film is spreaded by hand.

4.4 Pre-pressing and Heating Section
The structure of Pre-pressing machine is reasonable, the operation is simple. The main transmission adopts frequency control, gear transmission, using quartz tube heating. Two big roller of pressing and heating furnaces have a synchronization transmission, the clearance of the two big rollers is adjusted by PLC control system, ensure the accuracy.


4.5 Forced Convection Glass Autoclave 
High pressure section uses forced convection glass autoclave, PLC automatic control, HIM interface, ensuring safety ,reliable, high efficiency and energy saving.
  • Adopting advanced partition heating, graded cooling structure, with forced convectionsystem,achieves truly energy saving, high efficiency.
  • The advanced PLC control system and HIM interface makes the operation simple and convenient 
  • CPC (composited processing control) software, makes whole work be clear at a glance. The     software contains: process control, data exchange, security protection, quality control, alarm output, etc.
5. Main Equipments' Parameter and Features

Engineers Available to Service Manual Glass Laminating Line (SN-JCX2250M)

5.1 Washing and Drying Machine YD-QXJ25
5.1.1 Technical parameters:
  • Max. glass width:  2500mm
  • Min. glass size:  300mm x 420mm
  • Glass thickness:  3mm ~ 40mm (digital display)
  • Conveying speed:  0.6 ~ 5.5m/min, inverter adjusted
  • Dimensions:  5500×3510×1450mm
  • Operation elevation:880±20mm
  • Power:            440VAC/60hz, 29.62KW
  • Weight:           about 4500kg
5.1.2 Features
(a) The water-contact parts, blowing nozzles and other important parts are made by STAINLESS STEEL;
(b) The elevation of the upper brushes can be automatically adjusted according to glass thickness, and the adjustment result is digital displayed;
(c) The upper part can rise by 450mm in order for interior maintenance and cleaning;
(d) The upper and lower brushes have independent driving motors, three pairs. The brushes are measure-made with particular grain and hardness for washing regular glass and all low-e glass.
(e) The main conveyor is gear-conveying and driven by frequency conversion motor with the digital convey speed displayer.
(f) The layout of wind knife: two pieces, the first is straight wind knife and the second is slanting wind knife. Wind knife is made of stainless steel.

5.2 Spreading (Laminator) Machine YD-HP2540C(Semi-automatic)
5.2.1 Lay-up Positioning Conveyer
  • Conveying speed 0.3m/min ~ 6m/min, inverter adjusted
  • Control: PLC control with touch screen display
  • Dimensions:     3600×1850×(880+20)mm 
  • Power:               440VAC/60hz, 1.5KW
  • Air supply:            pressure 0.5-0.8Mpa, flow: 2.63L/min
  • Weight:               about 1150kg
5.2.2 Laminating Machine
  • Conveying speed 0.3m/min ~ 6m/min, inverter adjusted
  • Control: PLC control with touch screen display
  • Dimensions:     3600×1850×(880+20)mm
  • Power:               440VAC/60hz, 1.5KW
  • Air supply:            pressure 0.5-0.8Mpa, flow: 2.63L/min
  • Weight:               about 1150kg
5.2.3 PVB Spreader
  • Number of drum:    3 drums
  • Film spreading:     Manual.
  • Operation elevation: 880±20mm
  • Dimensions:         2000×3920×2400mm     
  • Weight:              680kg
5.3 Pre-pressing Machine YD-CYJ25
5.3.1 Technical parameters:
  • Max. glass width:    2500mm
  • Min. glass size:      300mm x 420mm
  • Glass thickness:    4mm ~ 80mm
  • Conveyer elevation:  880mm±20mm
  • Conveying speed:    0.25mm/min ~ 3.5mm/min, inverter adjusted
  • Dimensions:    9580×3400×1700mm
  • Control:    Integrated PLC control
  • Power:              440VAC/60hz, 112.2KW
  • Roller:    Heating zone rollers are Kevlar winded
  • Air supply:           pressure 0.5-0.8Mpa, flow:4.67L/min
  • Weight:             about 4500kg
5.3.2  Features
(a) Controlled by PLC with digital display. The temperature can be adjustable according the set value. The pressing flow: Pre-heating Pre-pressing Heating zone 1,2→Final pressing.
(b) High quality IR heating elements of particular wave length can focus almost all heat on the PVB film than on the glass, therefore the heating power is tremendously saved, while production efficiency is considerably improved.
(c) The Pressing force and conveyer speed are precisely controlled according to the features of product composition.
(d) Main conveyor is gear driven and frequency adjustment.
(e) The structure of Conveyor roller: Heating zone is shaft winded high temperature proof rope and the unloading zone is shaft coated rubber roller.
(f) The heating furnace includes forced convection fan, which is suitable for LOW-E glass.


6. Packing

6.1 The equipment will be properly packed / wrapped considering long-distance ocean and land transportation and rough handling that may happen in the absence of both parties.
6.2 Proper protection from moisture, rust, mold, scratches, shaking, etc, will be taken so that the goods may arrive at the installation site in good condition.
6.3 Shipping marks and warning signed will be clearly painted, and detailed packing list (in English) will be soundly attached, to the outside of the packing.


7. Spare Parts

The Seller should provide with the delivery a plenty list of spare parts in order that the Buyer can maintain the equipment in good performance within the quality guarantee. By the end of the guarantee period, the Seller should re-supply free of charge the listed spare parts which have been used due to inferior quality.

8. Equipment Specifications

8.1 Washing & Drying Unit
   - Displayer: TOYO(Japan)
   - Motor and reducer: Wuxing, Hangzhou, China
   - Inverter: MITSUBISHI,
   - Pump: Huizhou Pump (long life pump)
   - Air Cylinders: Airtac, Taiwan
   - Fan: Hangzhou, China
   - Main electric elements: Schneider, China

8.2 Spreading Machine
  - PLC: MITSUBISHI
  - HIM: Wenview touch screen
  - Motor and reducer: Wuxing, Hangzhou, China
  - Inverter: MITSUBISHI
  - Vacuum Pump: WuXi ZhongCe, China
  - Air Cylinders: Airtac, Taiwan
  - Vacuum Sensor: SMC
  - Main electric elements: Schneider, China

8.3 Pre-heating and Pre-pressing Unit
  - Motor and reducer: Wuxing, Hangzhou, China
  - Inverter: MITSUBISHI
  - Sensors and Encoders: Omron
  - Air Cylinders: Airtac, Taiwan
  - Infra-red heaters: Hailisi,Jinzhou,China
  - Main electric elements: Schneider, China
  - Rollers: Hi-duty steel pipe and Kelver (5.5 * 5.5)
 

9. Delivery, Installation and Quality Guarantee

9.1 Delivery
The delivery period is
60 days after receiving the down-payment;

9.2 Installation
  • The installation and commissioning takes 2 persons x 15 days (max.) under Buyer's assistance. Production training is carried out during the same period.
  • The international travelling cost, including round-trip air tickets, insurance, boarding and meals of the Seller's service team should be charged to the Buyer.
9.3 Quality Guarantee
The Seller provides
14 months quality guarantee, during the time the Seller is responsible for all equipments failures due to inferior quality, improper design or services.

10. Model List
 
SINOMAC Semi Automatic Laminated Glass Prduction Line
ModelMax. Glass SizeMin. Glass SizeGlass ThicknessTotal PowerCapacity
SN-JCX1645M1600×4500 mm420×300 mm4-40 mm210 KW420 sqm/8h
SN-JCX2060M2000×6000 mm420×300 mm4-80 mm285 KW600 sqm/8h
SN-JCX2560M2500×6000 mm420×300 mm4-80 mm335 KW800 sqm/8h
SN-JCX2580M2500×8000 mm420×300 mm4-80 mm357 KW950 sqm/8h
SN-JCX3080M3000×8000 mm500×400 mm4-80 mm466.5 KW1300 sqm/8h
SN-JCX3280M3200×8000 mm500×400 mm4-80 mm543 KW1500 sqm/8h
Capacity is based on laminated glass size 4+0.38+4 (mm).

11. Layout Drawing (for reference)

Engineers Available to Service Manual Glass Laminating Line (SN-JCX2250M)


12. Projects Oversea

12.1 FUSO Glass India Pvt. Ltd.                                                      India  
12.2  Art-N-Glass Inc.                                                                      India
12.3  BRILLIANT Auto Safety Glass                                                Syria
12.4  GLASSFAB Tempering Services Inc.                                     USA
12.5  Venicio Inc.                                                                             USA
12.6 CSVM                                                                                      Tunisa
12.7  ABU SARHED Transport Company                                       Saudi Arabia
12.8  Asia Glass Safety Glass Co.                                                  Iran
12.9  T.E. Abrasive & Tools Marketing                                           Singapore
12.10  Henglass [ M ] Sdn. Bhd.                                                     Malaysia
12.11  Vietnam Glasstech Financing and Promoting Co., Ltd        Vietnam
12.12  Incovisa Comercio Importacao e Exportacao Ltda              Brazil
12.13 Master Graphics C.A.                                                           Venezuela
12.14 Vidrios Vertical Vidvertical, Cía. Ltda                                   Ecuador

13. Workshop View

Engineers Available to Service Manual Glass Laminating Line (SN-JCX2250M)

 

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