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Changzhou Sinomac Machinery Technology Co., Ltd.

Composite Vessel, Vessel for Carbon Fiber, Industrial Pressure Vessel manufacturer / supplier in China, offering 3000X6000mm Composite Auto Clave in Aerospace Field (SN-CGF3060), Semi Automatic Laminated Glass Production Line (SN-JCX2560C), 2000X4000mm Electric Heating Autoclave for Curing Composite Material (SN-CGF2040) and so on.

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Supplier Homepage Product Composite Autoclave 3000X6000mm Composite Auto Clave in Aerospace Field (SN-CGF3060)

3000X6000mm Composite Auto Clave in Aerospace Field (SN-CGF3060)

FOB Price: US $200,000-300,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $200,000-300,000/ Set
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Production Capacity: 200 Sets/Year
Transport Package: Standard Package
Payment Terms: L/C, T/T, Western Union, Paypal, Money Gram

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Basic Info
  • Model NO.: SN-CGF3060
  • Effective Diameter: 3000 mm
  • Design Pressure: 1.2MPa (12bar)
  • Heating Mode: Electric/Steam/Thermal Oil
  • Working Medium: Compressed Air or Nitrogen
  • Voltage: 380/400/415/440/600VAC
  • Specification: SN-CGF3060
  • Usage: Composite Material (Carbon Fiber, Glass Fiber,etc)
  • Working Length: 6000 mm
  • Design Temperature: 250 ºC
  • Control Mode: PLC+Him/PC
  • Control Software: Tpc (Thermal Processing Control )
  • Trademark: SINOMAC or OEM
  • Origin: Changzhou, Jiangsu, China
Product Description
Applications of SINOMAC Composite Autoclave
The composite autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites. The quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization. The reliability and the precision of the cycles which can be obtained with our autoclaves, allowing to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automobile, electronics, weapon, traffic, sports equipment and new type of energy, etc.

3000X6000mm Composite Auto Clave in Aerospace Field (SN-CGF3060)

TPC (Thermal Processing Control) Software
SINOMAC composite autoclave is equipped with advanced Thermal Processing Control (TPC) system. TPC is a PC-based control solution designed specifically for composite curing in autoclaves. It is developed on the basis of the advanced control systems that come from excellent domestic and overseas manufacturers. It is preferred control system for the most customers. The system has the login of user permissions, parts sensor selection, curing process curve setting, calling, saving and printing, automatic and manual operation, real-time data monitoring, recording, storage and printing, system status monitoring, event alarm, quality analysis,etc.

3000X6000mm Composite Auto Clave in Aerospace Field (SN-CGF3060)

Technical Advantages Of SINOMAC Composite Autoclave

1. No annular duct
Conventional autoclaves have an annular duct that is used to transfer air from the rear of the autoclave to the front. This air duct requires a larger pressure vessel and increase some extra ducting sheet metal .These factors will cause the high energy consumption on heating and cooling, increasing the use cost of customer's. SINOMAC composite autoclave does not require an annular air-duct and instead utilizes the floor as the forward air delivery system. It has a Sieve-Ventilation slots system in the rear and front of the autoclave. This unique design feature reduces the pressure vessel diameter by 100-150mm when compared to a conventional autoclave. This reduction in size and the elimination of the inner air duct reduces operating heating costs, pressurization costs, and equipment price.

2. Unique heating and cooling systems under the floor
In INOMAC conventional autoclaves, the heater and cooling exchanger typically mounted at the rear of the autoclave. This rear-mounted approach requires the autoclave pressure vessel to be up to 1.5m longer to accommodate the components and the transition ducting at least.SINOMAC composite autoclave on the other hand incorporates floor-mounted heaters and cooling exchangers and therefore eliminates the need for the additional vessel length. This feature allows the SINOMAC autoclave's vessel to be much shorter than the vessel used for a conventional autoclave. This positively impacts operational costs by reducing the amount of heating required and the amount of pressurization gas used for a standard cycle.

3. Advantage of Sieve-Ventilation slots system
SINOMAC composite autoclave utilizes Sieve-Ventilation slot panels to straighten and balance air flow in the autoclave.
Sieve-Ventilation slots are full-area, flow adjusting panels that facilitate the balancing and straightening of the air flow at the front and rear of the autoclave prior to entering/exiting the working volume. Unlike conventional autoclaves, an composite autoclave with Sieve-Ventilation slot technology has no dead-spots and therefore provide near 100% useable volume for your parts. The overall result is unequalled temperature uniformity down the entire length of the autoclave and uniform heating and cooling of your valuable part load.

4. Advanced structure of door sealing ring
Using ceramic fiber channel segregation, and a special cooling system.

5. Fully sealed circular motor fan
Fully sealed special motor, bearings with SKF high-temperature series. The structure is easy to maintenance and, no oil leakage, no air leakage.

3000X6000mm Composite Auto Clave in Aerospace Field (SN-CGF3060)

Autoclave Specification
 
MODEL# SN-CGF3060 COMPOSITE AUTOCLAVE_TECHNICAL PARAMETER
No.DescriptionUnitSpecifications and Parameters
1Effective Working Diametermm3000
2Effective Working Lengthmm6000
3Autoclave Track Distancemm1960
4Track Height (from floor to track plane)mm890
5Design PressureMpa1.2
6Max. Working PressureMpa1.05
7Max. Pressurization Rate (average)bar/min0.6
8Max. Depressurization Rate (average)bar/min0.6
9Safety Valve ExhaustMpa1.15
10Design TemperatureºC250
11Max. Working TemperatureºC230
12Max. Heating Rate(Air average)ºC/min4
13Max. Cooling Rate (Air average)ºC/min4
14Thermal Load during TestKg3500kg steel
15Temperature Uniformity at Steady StateºC±3
16External Shell Temperature at max. TemperatureºC<60
17Quick Openning Door Mode---Hydraulic
18Working Medium---Compressed Air
19Heating Mode---Electric (Convection+Radiation)
20Heater---Inconel Tubular Heaters
21Heating PowerKW378
22Quantity of Circulating Fan MotorSet1
23Power of Circulating Fan MotorKW55
24Thermocouple Type---Type K or J  
25Air Temperature ThermocouplesPiece1
26Part Temperature ThermocouplesPiece20
27Quantity of Pressure TransducerPiece1
28Vaccum LinesPiece10
29Quantity of Vacuum ProbePiece10
30PLC-controlled Valves on each Vacuum Line---Vacuum and Vent
31Min. Vacuum PressureMpa-0.08
32Standard Control Mode---PLC+PC
33Control Software---Thermal Processing Control (TPC)
34Insulation Type---Internal
35Insulation MaterialmmCeramic fiber
36Insulation Thickness---100
37Insulation Sheet MetalºCStainless Steel or Aluminized  Steel
38Working Environment Temperature---Min.-20ºC, max.+45ºC
39Working Environment Humidity---<60%
40Power Supply---220/380VAC, 3P+N+PE, 50/60Hz
41WeightKg33680

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3000X6000mm Composite Auto Clave in Aerospace Field (SN-CGF3060)

From the SINOMAC Team, with 15 years of experience.
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