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Changzhou Sinomac Machinery Technology Co., Ltd.

Autoclave for Composite Material, Composite Vessel, Autoclave Composites manufacturer / supplier in China, offering 1500X6000mm CE Approved Full Automatic Composite Autoclave (SN-CGF1560), 2650X5000mm CE Approved PVB Laminated Glass Autoclave (SN-BGF2650), 3000X12000mm Ce Approved Industrial Composites Autoclave for Repairing Aircraft Components and so on.

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Supplier Homepage Product Composite Autoclave 1500X6000mm CE Approved Full Automatic Composite Autoclave (SN-CGF1560)

1500X6000mm CE Approved Full Automatic Composite Autoclave (SN-CGF1560)

FOB Price: US $60,000-90,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $60,000-90,000/ Set
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Port: Shanghai, China
Production Capacity: 200 Sets/Year
Payment Terms: L/C, T/T, Western Union, Paypal, Money Gram

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Basic Info
  • Model NO.: SN-CGF1560
  • Working Length: 6000mm
  • Design Temperature: 250 ºC
  • Heating Mode: Electric/Natural Gas/Thermal Oil
  • Control Software: Tpc(Thermal Processing Control )
  • Voltage: 380/400/415/440/600VAC
  • Transport Package: Standard Package
  • Origin: Changzhou, Jiangsu, China
  • Effective Diameter: 1500mm
  • Design Pressure: 1.2 MPa (12bars)
  • Certificate: ASME/Ce/UL
  • Control Mode: PLC+Him/PC
  • Working Medium: Compressed Air or Nitrogen
  • Trademark: SINOMAC or OEM
  • Specification: SN-CGF1560
Product Description
Applications of SINOMAC Composite Autoclave
The composite autoclave is a key equipment for hot-pressing shaping of carbon fibers and resin matrix composites. The quality of the product is obtained inside the autoclave reaching an increase of mechanical features up to 20-30% compared to other methods of polymerization. The reliability and the precision of the cycles which can be obtained with our autoclaves, allowing to reach and keep high quality standards of the product, which is widely used in the high-tech fields such as aerospace, automobile, electronics, weapon, traffic, sports equipment and new type of energy, etc.

1500X6000mm CE Approved Full Automatic Composite Autoclave (SN-CGF1560)

TPC (Thermal Processing Control) Software
SINOMAC composite autoclave is equipped with advanced Thermal Processing Control (TPC) system. TPC is a PC-based control solution designed specifically for composite curing in autoclaves. It is developed on the basis of the advanced control systems that come from excellent domestic and overseas manufacturers. It is preferred control system for the most customers. The system has the login of user permissions, parts sensor selection, curing process curve setting, calling, saving and printing, automatic and manual operation, real-time data monitoring, recording, storage and printing, system status monitoring, event alarm, quality analysis,etc.

1500X6000mm CE Approved Full Automatic Composite Autoclave (SN-CGF1560)

Technical Advantages Of SINOMAC Composite Autoclave

1. No annular duct
Conventional autoclaves have an annular duct that is used to transfer air from the rear of the autoclave to the front. This air duct requires a larger pressure vessel and increase some extra ducting sheet metal .These factors will cause the high energy consumption on heating and cooling, increasing the use cost of customer's. SINOMAC composite autoclave does not require an annular air-duct and instead utilizes the floor as the forward air delivery system. It has a Sieve-Ventilation slots system in the rear and front of the autoclave. This unique design feature reduces the pressure vessel diameter by 100-150mm when compared to a conventional autoclave. This reduction in size and the elimination of the inner air duct reduces operating heating costs, pressurization costs, and equipment price.

2. Unique heating and cooling systems under the floor
In conventional autoclaves, the heater and cooling exchanger typically mounted at the rear of the autoclave. This rear-mounted approach requires the autoclave pressure vessel to be up to 1.5m longer to accommodate the components and the transition ducting at least.SINOMAC composite autoclave on the other hand incorporates floor-mounted heaters and cooling exchangers and therefore eliminates the need for the additional vessel length. This feature allows the SINOMAC autoclave's vessel to be much shorter than the vessel used for a conventional autoclave. This positively impacts operational costs by reducing the amount of heating required and the amount of pressurization gas used for a standard cycle.

3. Advantage of Sieve-Ventilation slots system
SINOMAC composite autoclave utilizes Sieve-Ventilation slot panels to straighten and balance air flow in the autoclave.
Sieve-Ventilation slots are full-area, flow adjusting panels that facilitate the balancing and straightening of the air flow at the front and rear of the autoclave prior to entering/exiting the working volume. Unlike conventional autoclaves, an composite autoclave with Sieve-Ventilation slot technology has no dead-spots and therefore provide near 100% useable volume for your parts. The overall result is unequalled temperature uniformity down the entire length of the autoclave and uniform heating and cooling of your valuable part load.

4. Advanced structure of door sealing ring
Using ceramic fiber channel segregation, and a special cooling system.

5. Fully sealed circular motor fan
Fully sealed special motor, bearings with SKF high-temperature series. The structure is easy to maintenance and, no oil leakage, no air leakage.

1500X6000mm CE Approved Full Automatic Composite Autoclave (SN-CGF1560)

Autoclave Specification
 
MODEL# SN-CGF1560 COMPOSITE AUTOCLAVE TECHNICAL PARAMETER
No.DescriptionUnitSpecifications and Parameters
1Effective Working Diametermm1500
2Effective Working Lengthmm6000
3Autoclave Track Distancemm800
4Track Height (from floor to track plane)mm610
5Design PressureMpa1.2
6Max. Working PressureMpa1.05
7Max. Pressurization Rate (average)bar/min0.6
8Max. Depressurization Rate (average)bar/min0.6
9Safety Valve ExhaustMpa1.15
10Design TemperatureºC250
11Max. Working TemperatureºC230
12Max. Heating Rate(Air average)ºC/min4.5
13Max. Cooling Rate (Air average)ºC/min4.5
14Thermal Load during TestKg870kg steel
15Temperature Uniformity at  Steady StateºC± 2.5
16External Shell Temperature at max. TemperatureºC< 60
17Quick Openning Door Mode----hydraulic
18Working Medium----Compressed Air
19Heating Mode----Electric (Convection+Radiation)
20Heater----Inconel tubular heaters
21Heating PowerKW87
22Quantity of Circulating Fan MotorSet1
23Power of Circulating Fan MotorKW18.5
24Thermocouple Type----Type K or J  
25Air Temperature ThermocouplesPiece1
26Part Temperature ThermocouplesPiece16
27Quantity of Pressure TransducerPiece1
28Vaccum LinesPiece8
29Quantity of Vacuum ProbePiece8
30PLC-controlled valves on each vacuum line---Vacuum and Vent
31Min. Vacuum PressureMpa-0.08
32Standard Control Mode---PLC+PC
33Control Software---Thermal Processing Control (TPC)
34Insulation Type---Internal
35Insulation Material---Ceramic fiber
36Insulation Thicknessmm100
37Insulation Sheet Metal---Stainless Steel or Aluminized Steel
38Working Environment TemperatureºCMin. -20ºC, max. +45ºC
39Working Environment Humidity---<60%
40Power Supply---220/380VAC, 3P+N+PE, 50/60Hz
41WeightKg10320

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1500X6000mm CE Approved Full Automatic Composite Autoclave (SN-CGF1560)

From the SINOMAC Team, with 15 years of experience.
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