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Changzhou Sinomac Machinery Technology Co., Ltd.

Glass Vessel, Laminated Glass Vessels, Glass Lamination Machinery manufacturer / supplier in China, offering 2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045), Semi Automatic Laminated Glass Production Line (SN-JCX2560C), 2000X4000mm Electric Heating Autoclave for Curing Composite Material (SN-CGF2040) and so on.

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Supplier Homepage Product Glass Autoclave 2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)

2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)

FOB Price: US $60,000-80,000 / Piece
Min. Order: 1 Piece
Min. Order FOB Price
1 Piece US $60,000-80,000/ Piece
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Production Capacity: 200 Sets/Year
Transport Package: Standard Package
Payment Terms: L/C, T/T, Western Union, Paypal, Money Gram

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Basic Info
  • Model NO.: SN-BGF2045
  • Application: Mixture
  • Pressure: 0.1MPa≤p<1.6MPa
  • Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
  • Size: 2000mmx4500mm
  • Design Temperature: 160 ºC
  • Control Mode: PLC+Him/PC
  • Working Medium: Compressed Air
  • Voltage: 380/400/415/440/480/600VAC
  • Trademark: SIONMAC or OEM
  • Origin: Changzhou, Jiangsu, China
  • Function: Reaction Pressure Vessel
  • Material: Carbon Steel
  • Storage Medium: Hot Air
  • Condition: New
  • Design Pressure: 1.5 MPa (15 Bars)
  • Max. Glass Size: 1700mmx4500mm
  • Control Software: Tpc(Thermal Processing Control)
  • Heating Mode: Electric/Natural Gas/Thermal Oil
  • Weight: 8230 Kg
  • Specification: SN-BGF2045
  • HS Code: 84752919
Product Description
Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult.

1. Usage of SINOMAC Glass Autoclave
In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.

2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)

2. General Features
The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments are monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control) software which is based on PLC control system to ensure the full automation operation.

3. Quick Opening Door
The door opening and locking system of SINOMAC autoclave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.

2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)

4. Heating Insulation System  
Insulation: inner insulation
Insulation material: ceramic fiber
Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm
Insulation thickness: 80mm.

2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)

5. Heating System
The heating system consists of main heating zone and auxiliary heating zone.
Electric heating via inconel tubular heaters inside.

2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)

6. Pressure Components
·Inlet and exhaust valve,3-piece ball valve.
·Manual exhaust valve,3-piece ball valve.
·Pressure transducer: 1

7. Cooling System and Process
·The main heating exchanger is made of Aluminum finned tube.
·The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

8. Strong Hot Air Convection System
·Advanced mechanical sealing mode is applied to the seals of main axle, and Silicon Carbide---Graphite, is taken as the material of the seals ring.
·Both sides in the autoclave will be installed with separating air channels, along whose extending parts deflector devices will be installed.

9. Vacuum System
During the treatment of curved stratified glass in the heating and pressurization phases, the material is protected by suitable bags and kept inside them in vacuum conditions, to favour the outlet of eventual air bubbles trapped among the layers of glass and PVB.

10. Control System
Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed CPC (Composited Processing Control )software.

2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)

11. Safety Systems
Safety Interlock device will be install onto each autoclave, and relevant safety interlock procedure will be applied to the whole working procedure. Through the safety interlock system, the autoclave can not be opened when pressure in the autoclave higher than air pressure; it will auto-alarm when facing over-temperature or over-pressure; auto drop the temperature when over temperature, and auto-release when over pressure, which will guarantee the safe operation to the uttermost.

12. Application Advantages
 
1. Human costThe whole making process is highly automatic; operation is very easy
2. Power consumptionElectrothermal conversion rate of our nicochrome fin heating tube is more than 95% and the working life can reach 15,000 hours.
3. Stable performanceHigh-quality shaft seal can make sure stable performance and long working hours.  
4. High product rateSpecial designed heating tubes and forced air circulation can guarantee stable and uniform temperature and pressure
5. Repair and maintenanceHydraulic cylinder drive door is automatic and perform-stable.

13. Specification
 
MODEL# SN-BGF2045 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No.DescriptionUnitSpecifications and Parameters
1Inner diametermm2000
2Working lengthmm4500
3Max. glass sizemm1700X4500
4Autoclave track distancemm800
5Track heightmm430
6Design pressureMpa1.5
7Design temperatureºC160
8Working pressureMpa1.3
9Working temperatureºC150
10Safety valve exhaustMpa1.4
11Working medium---Compressed air
12Heating mode---Electric(Convection+Radiation )
13Heater---Inconel tubular heaters
14Heating powerKW72
15Circulating fan motor powerKW11
16Thermocouple type---K or PT100
17Air temperature thermocouplesPiece3
18Pressure transducerPiece1
19Vaccum linesPiece4
20Control mode---PLC+PC
21Control software---TPC (Thermal Procession Control)
22Insulation---Internal
23Supporting air tank2
24Working environment temperatureºCMin. -20ºC, max. +45ºC
25Working environment humidity---< 60%
26Power supply---220/380VAC, 3P+N+PE, 50/60Hz
27WeightKG8230
 
14. Professional Workshop

2000X4500mm Ce Approved Safety Glass Laminating Autoclave (SN-BGF2045)
 
From the SINOMAC team, with 15 years of experience.
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