• 2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)
  • 2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)
  • 2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)
  • 2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)
  • 2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)
  • 2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)

2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)

Function: Heat Pressure Vessel
Application: Glass Laminated Production
Material: Carbon Steel
Pressure: 0.1MPa≤p<1.6MPa
Storage Medium: Compressed Air
Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
Customization:

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Basic Info.

Model NO.
SN-BGF2550
Condition
New
Size
2500X5000mm
Designed Pressure
1.5 MPa (15bars)
Working Media
Compressed Air
Designed Temperature
160 ºC
Control Mode
PLC+Him/PC
Door Mode
Hydraulic Opening
Control Software
Tpc (Thermal Processing Control )
Heating Mode
Electric Heating
Max. Glass Size
2200X5000mm
Voltage
380/400/415/440/600VAC
Transport Package
Standard Seaworthy Package
Specification
SN-BGF2550
Trademark
SINOMAC or OEM
Origin
Changzhou, China
HS Code
84752919
Production Capacity
280 Sets/Year

Product Description

Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult.

1. Usage of SINOMAC Glass Autoclave

In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.
 

2. General Features and Working Curve

The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control)software which is based on PLC control system to ensure the full automatic operation.

2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)


3. Technical Description

3.1 Quick opening door
- The whole system consists of three parts: A pair of gear flange, driven devices and seal ring.
- Hydraulically operated door opening and closing.
- The seal ring is made of silicon rubber.

2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)

3.2 Insulation system
- Insulation: Inner insulation
- Insulation material: Aluminium silicate+ rock wool
- Internal sheet metal: Stainless steel, 0.8 mm
- Insulation thickness: 80mm

2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)

3.3 Floor supports and rails
- Rail loading: 20,000kg, Increased loading can be offered optionally.
- Rail type: Unequal angle steel
- Floor loading: 400kg, Increased loading can be offered optionally.
- Form of floor supports: Mild Steel Checkered Plate

3.4 Heating system
- The heating system consists of the main heating zone and auxiliary heating zone, the heating element located in the rear and sides of the wind duct to ensure uniformity of temperature during the heating process.
- Electric heating via inconel tubular heaters

3.5 Cooling system (heating exchange)
- The main heating exchanger is made of Aluminum finned tube, which located in the rear of the autoclave.
- The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

3.6 Forced convection system
- Parameters of circulating fan
  Power: 18.5 KW,
  Connecting format: Direct-connected,
  Rated rotate speed: 960 r/min(400V/50HZ),
  Fan wheel: 7# centrifugal impeller,
  Wind pressure: 1100Pa,
  Flowrate: 14400M3/h.
- Shaft sealing
  Mechanical seal, silicon carbide - graphite materials as static and dynamic ring seal, bearings with high-temperature series.

3.7 Temperature monitoring components
- Air temperature thermocouples: 3, PT100, including HMI monitoring, data-acquisition, and control
- Hi-limit thermocouple: 1, PT100, including HMI monitoring/control.

3.8 Vacuum system
    Vacuum source ports: 6 total

3.9 Control System
- Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed TPC (Thermal Processing Control )software.
- It can insert or save the production technique process, display the pressure and temperature curve anytime; And its paperless record function can realize record, save and check of technique curve and process parameters.
- Advanced TPC control software makes the controlling technique during the process of temperature waiting for pressure, pressure waiting for temperature possible to ensure the simultaneous effect of temperature and pressure according to the settled technique curve, and it also has over-temperature and overpressure alarm and various safety protection functions.
- Customer can operate register, login and typing in product information, and realize intranet or remote control.
- It can realize data output, printing, analyzing requirements to improve product quality.

2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)


4. Foundation and Installation

2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)

5. Application Advantages

5.1  Human cost: The whole making process is highly automatic; operation is very easy.

5.2 Power
 consumption : Electrothermal conversion rate of our nicochrome fin heating tube is more than 95% and the working life can reach 15,000 hours.  

5.3 Stable performance : High-quality shaft seal can make sure stable performance and long working hours.  

5.4 High product rate : Special designed heating tubes and forced air circulation can guarantee stable and uniform temperature and pressure.

5.5 Repair
 and maintenance : Hydraulic cylinder drive door is automatic and perform-stable.


6. Autoclave Specification
 
MODEL# SN-BGF2550 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No. Description Unit Specifications and Parameters
1 Inner diameter mm 2500
2 Working length mm 5000
3 Max. glass size mm 2200X5000
4 Autoclave track distance mm 900
5 Track height mm 450
6 Design pressure Mpa 1.5
7 Design temperature ºC 160
8 Working pressure Mpa 1.3
9 Working temperature ºC 150
10 Safety valve exhaust Mpa 1.4
11 Working medium --- Compressed air
12 Heating mode --- Electric(Convection+Radiation )
13 Heater --- Inconel tubular heaters
14 Heating power KW 135
15 Circulating fan motor power KW 18.5
16 Thermocouple type --- K or PT100
17 Air temperature thermocouples Piece 3
18 Pressure transducer Piece 1
19 Vaccum lines Piece 6
20 Control mode --- PLC+PC
21 Control software --- Thermal Procession Control (TPC)
22 Insulation --- Internal
23 Supporting air tank 3
24 Working environment temperature ºC Min. -20ºC, max. +45ºC
25 Working environment humidity --- < 60%
26 Power supply --- 220/380VAC, 3P+N+PE, 50/60Hz
27 Weight KG 14360
  
7. Professional Workshop

2500X5000mm PVB Glass Laminated Autoclave with Ce Certificate (SN-BGF2550)
 
From the SINOMAC team, with 15 years of experience.

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Gold Member Since 2014

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Manufacturer/Factory & Trading Company
Year of Establishment
2013-01-17
Plant Area
3600 square meters