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Changzhou Sinomac Machinery Technology Co., Ltd.

Glass Lamination Machinery, Laminated Glass Vessel, Glass Lamination Line manufacturer / supplier in China, offering Intense Convection Laminated Glass Autoclave (SN-BGF2045), Semi Automatic Laminated Glass Production Line (SN-JCX2560C), 2000X4000mm Electric Heating Autoclave for Curing Composite Material (SN-CGF2040) and so on.

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Supplier Homepage Product Glass Autoclave Intense Convection Laminated Glass Autoclave (SN-BGF2045)

Intense Convection Laminated Glass Autoclave (SN-BGF2045)

FOB Price: US $60,000-80,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $60,000-80,000/ Set
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Production Capacity: 200 Sets/Year
Transport Package: in Bulk
Payment Terms: L/C, T/T, Western Union, Paypal

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Basic Info
  • Model NO.: SN-BGF2045
  • Material: Q345r Carbon Steel
  • Design Pressure: 1.5 MPa (15bar)
  • Heating Mode: Electric/Natural Gas/Thermal Oil
  • Control Software: Tpc(Thermal Processing Control )
  • Voltage: 380/400/415/440/600VAC
  • Specification: SN-BGF2045
  • HS Code: 84752919
  • Size: 2000X4500mm
  • Max. Glass Size: 1700X4500mm
  • Design Temperature: 160 ºC
  • Control Mode: PLC+Him/PC
  • Working Medium: Compressed Air
  • Trademark: SINOMAC or OEM
  • Origin: Changzhou, China
Product Description
SINOMAC glass autoclave is widely used in the fields of architecture, automotive, solar and chemical applications.

1. General features
The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments are monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control) software which is based on PLC control system to ensure the full automation operation.

2. Quick opening door
The door opening and locking system of SINOMAC autoclave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.

Intense Convection Laminated Glass Autoclave (SN-BGF2045)

3. Heating insulation system  
Insulation: inner insulation
Insulation material: ceramic fiber
Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm
Insulation thickness: 80mm.

Intense Convection Laminated Glass Autoclave (SN-BGF2045)

4. Heating System
The heating system consists of main heating zone and auxiliary heating zone.
Electric heating via inconel tubular heaters inside.

Intense Convection Laminated Glass Autoclave (SN-BGF2045)

5. Pressure components
·Inlet and exhaust valve,3-piece ball valve.
·Manual exhaust valve,3-piece ball valve.
·Pressure transducer: 1

6. Cooling system and process
·The main heating exchanger is made of Aluminum finned tube.
·The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

Intense Convection Laminated Glass Autoclave (SN-BGF2045)

7. Strong hot air convection system
·Advanced mechanical sealing mode is applied to the seals of main axle, and Silicon Carbide---Graphite, is taken as the material of the seals ring.
·Both sides in the autoclave will be installed with separating air channels, along whose extending parts deflector devices will be installed.

Intense Convection Laminated Glass Autoclave (SN-BGF2045)

8. Vacuum system
During the treatment of curved stratified glass in the heating and pressurization phases, the material is protected by suitable bags and kept inside them in vacuum conditions, to favour the outlet of eventual air bubbles trapped among the layers of glass and PVB.

9. Control system
Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed CPC (Composited Processing Control )software.

Intense Convection Laminated Glass Autoclave (SN-BGF2045)

10. Safety systems
Safety Interlock device will be install onto each autoclave, and relevant safety interlock procedure will be applied to the whole working procedure. Through the safety interlock system, the autoclave can not be opened when pressure in the autoclave higher than air pressure; it will auto-alarm when facing over-temperature or over-pressure; auto drop the temperature when over temperature, and auto-release when over pressure, which will guarantee the safe operation to the uttermost.

11.Application advantages
 
1. Human costThe whole making process is highly automatic; operation is very easy
2. Power consumptionElectrothermal conversion rate of our nicochrome fin heating tube is more than 95% and the working life can reach 15,000 hours.
3. Stable performanceHigh-quality shaft seal can make sure stable performance and long working hours.  
4. High product rateSpecial designed heating tubes and forced air circulation can guarantee stable and uniform temperature and pressure
5. Repair and maintenanceHydraulic cylinder drive door is automatic and perform-stable.

12. Specification
 
MODEL# SN-BGF2045 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No.DescriptionUnitSpecifications and Parameters
1Inner diametermm2000
2Working lengthmm4500
3Max. glass sizemm1700X4500
4Autoclave track distancemm800
5Track heightmm430
6Design pressureMpa1.5
7Design temperatureºC160
8Working pressureMpa1.3
9Working temperatureºC150
10Safety valve exhaustMpa1.4
11Working medium---Compressed air
12Heating mode---Electric(Convection+Radiation )
13Heater---Inconel tubular heaters
14Heating powerKW72
15Circulating fan motor powerKW11
16Thermocouple type---K or PT100
17Air temperature thermocouplesPiece3
18Pressure transducerPiece1
19Vaccum linesPiece4
20Control mode---PLC+PC
21Control software---Thermal Procession Control (TPC)
22Insulation---Internal
23Supporting air tank2
24Working environment temperatureºCMin. -20ºC, max. +45ºC
25Working environment humidity---< 60%
26Power supply---220/380VAC, 3P+N+PE, 50/60Hz
27WeightKG8230
 
From the SINOMAC team, with 15 years of experience.
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