Gold Member Since 2014
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Changzhou Sinomac Machinery Technology Co., Ltd.

Glass Machine, Glass Production Line, PVB Glass Vessel manufacturer / supplier in China, offering Full Automation Glass Autoclave for Flat and Bent Glass Sheet, 3000X6000mm PED Approved Wall Glass Laminating Autoclave (SN-BGF3060), 2500X6000mm CE Approved Safety Composite Autoclave for Fiberglass (SN-CGF2560) and so on.

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Supplier Homepage Product Glass Autoclave Full Automation Glass Autoclave for Flat and Bent Glass Sheet

Full Automation Glass Autoclave for Flat and Bent Glass Sheet

FOB Price: US $55,500-78,500 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $55,500-78,500/ Set
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Port: Shanghai, China
Production Capacity: 300 Sets/Year
Payment Terms: L/C, T/T, Western Union, Paypal, Money Gram

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Basic Info
  • Model NO.: SN-BGF2550
  • Application: Laminated Glass
  • Pressure: 0.1MPa≤p<1.6MPa
  • Pressure Level: Low Pressure (0.1MPa≤p<1.6MPa)
  • Size: 2500X5000mm
  • Working Media: Compressed Air
  • Control Mode: PLC+Him/PC
  • Heating Mode: Electric/Natural Gas/Thermal Oil
  • Voltage: 380/400/415/440/600VAC
  • Trademark: SINOMAC or OEM
  • Specification: SN-BGF2550
  • HS Code: 84752919
  • Function: Reaction Pressure Vessel
  • Material: Carbon Steel
  • Storage Medium: Hot Air
  • Condition: New
  • Designed Pressure: 1.5 MPa (15bar)
  • Designed Temperature: 160 ºC
  • Control Software: Tpc (Thermal Processing Control )
  • Max. Glass Size: 2200X5000mm
  • Weight: 14360 Kg
  • Transport Package: Standard Package
  • Origin: Changzhou, Jiangsu, China
Product Description
Note: With many years of experience and development, SINOMAC has obtained the full capacity to offer complete and professional Turnkey Projects for you. It is quite worhty of your choice. Welcome to vist and consult.

Usage of SINOMAC Glass Autoclave
In two or more pieces of glass sandwiching a polymer plastic film material, after the initial pressing and then into the autoclave was fully heated, pressurized, and got a kind of synthesis of glass products, known as the laminated safety glass. Laminated products consisting of various raw materials, particularly the process of intermediate membrane in autoclave is important to obtain a high quality of the products. In fact, SINOMAC glass autoclave's role is to ensure access to the product quality requireents, its stabments, ility and process to ensure product to achieve and maintain high standards of quality requirements.
SINOMAC glass autoclave is widely used in the field of Architecture, Automotive and Solar.
 
General Features and Working Curve
The whole operation process of SINOMAC Glass Autoclave has 6 segments. Pre-heating and pre-pressing segment, first segment of temperature and pressure keeping, heating and pressurizing segment, second segment of temperature and pressure keeping, cooling segment, air exhaust segment. During the whole process, temperature and pressure in all segments will be monitored by HIM or PC, and the operation process will be realized by our exclusively developed TPC(Thermal Processing Control)software which is based on PLC control system to ensure the full automatic operation.

Full Automation Glass Autoclave for Flat and Bent Glass Sheet

Technical Description

1. Quick opening door
The door opening and locking system of SINOMAC autoclave is designed and manufactured on the basis of guarantee of max. safety and life span. The whole system consists of three parts: a pair of gear flange, driven devices and seal ring. There three opening modes for customer to select: pneumatic, hydraulic, and electric.

Full Automation Glass Autoclave for Flat and Bent Glass Sheet

2. Heating insulation system  
Insulation: inner insulation
Insulation material: ceramic fiber
Internal sheet metal: stainless steel+ galvanized sheet, 0.8mm
Insulation thickness: 80mm.

Full Automation Glass Autoclave for Flat and Bent Glass Sheet

3. Heating system
The heating system consists of main heating zone and auxiliary heating zone.
Electric heating via inconel tubular heaters inside.

4. Pressure components
·Inlet and exhaust valve,3-piece ball valve.
·Manual exhaust valve,3-piece ball valve.
·Pressure transducer: 1

5. Cooling system and process
·The main heating exchanger is made of Aluminum finned tube.
·The auxiliary cooling system is made of Aluminum finned tube. Exchanger mounted in side wall for easy system maintenance.

Full Automation Glass Autoclave for Flat and Bent Glass Sheet

6. Strong hot air convection system
·Advanced mechanical sealing mode is applied to the seals of main axle, and Silicon Carbide---Graphite, is taken as the material of the seals ring.
·Both sides in the autoclave will be installed with separating air channels, along whose extending parts deflector devices will be installed.

7. Vacuum system
During the treatment of curved stratified glass in the heating and pressurization phases, the material is protected by suitable bags and kept inside them in vacuum conditions, to favour the outlet of eventual air bubbles trapped among the layers of glass and PVB.

8. Control system
SINOMAC Control System is developed based on the research and development toward glass processing industry, including the PLC central controlling part, touch screen (HIM) operation system and network. The operation of the whole system is based on the exclusive developed CPC (Composited Processing Control) software.

Full Automation Glass Autoclave for Flat and Bent Glass Sheet

9. Safety systems
SINOMAC Safety Interlock device will be install onto each autoclave, and relevant safety interlock procedure will be applied to the whole working procedure. Through the safety interlock system, the autoclave can not be opened when pressure in the autoclave higher than air pressure; it will auto-alarm when facing over-temperature or over-pressure; auto drop the temperature when over temperature, and auto-release when over pressure, which will guarantee the safe operation to the uttermost.

Application Advantages
 
1. Human costThe whole making process is highly automatic; operation is very easy
2. Power consumptionElectrothermal conversion rate of our nicochrome fin heating tube is more than 95% and the working life can reach 15,000 hours.
3. Stable performanceHigh-quality shaft seal can make sure stable performance and long working hours.  
4. High product rateSpecial designed heating tubes and forced air circulation can guarantee stable and uniform temperature and pressure
5. Repair and maintenanceHydraulic cylinder drive door is automatic and perform-stable.

Autoclave Specification
 
MODEL# SN-BGF2550 GLASS AUTOCLAVE_TECHNICAL PARAMETER
No.DescriptionUnitSpecifications and Parameters
1Inner diametermm2500
2Working lengthmm5000
3Max. glass sizemm2200X5000
4Autoclave track distancemm900
5Track heightmm450
6Design pressureMpa1.5
7Design temperatureºC160
8Working pressureMpa1.3
9Working temperatureºC150
10Safety valve exhaustMpa1.4
11Working medium---Compressed air
12Heating mode---Electric(Convection+Radiation )
13Heater---Inconel tubular heaters
14Heating powerKW135
15Circulating fan motor powerKW18.5
16Thermocouple type---K or PT100
17Air temperature thermocouplesPiece3
18Pressure transducerPiece1
19Vaccum linesPiece6
20Control mode---PLC+PC
21Control software---Thermal Procession Control (TPC)
22Insulation---Internal
23Supporting air tank3
24Working environment temperatureºCMin. -20ºC, max. +45ºC
25Working environment humidity---< 60%
26Power supply---220/380VAC, 3P+N+PE, 50/60Hz
27WeightKG14360
 
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Full Automation Glass Autoclave for Flat and Bent Glass Sheet

 
From the SINOMAC team, with 15 years of experience.
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